Jump to content
Snoopy11

800 Special Resto-mod

Recommended Posts

Snoopy11

800 Special restomod complete build sheet with :banana-gotpics:.

 

Pile of parts:

 

100_1525.JPG.0a3e91033a91c1d227e81cddeb42b4fd.JPG

 

I planned to replace the transmission pulley on the Peerless 1400 with a smaller pulley off of a Unidrive, but the pulley would not come off without removing the transmission from the frame, as demonstrated here:

 

100_1527.JPG.0504148a71bd82b48c948c9737566d57.JPG

 

100_1528.JPG.7227520abb38c5f498566f3801b90aa7.JPG

 

100_1529.JPG.44a20ccd415a007ef4fc3f9fba064103.JPG

 

100_1530.JPG.e8587c1cf0745dfec17c89bd864e7fd1.JPG

 

Darn thing wouldn't come off without dropping the transmission. Oh well... I had fun with disassembly anyway... :D

 

100_1531.JPG.4d941db95799a0bd0315e2599d4525a6.JPG

 

LET THE DISASSEMBLY BEGIN!!!

 

100_1569.JPG.cf9726658b3a538d0f251e2e8c7f4d77.JPG

 

Beginning with pulling hubs, (left hub was loose, right hub was pretty... siezed...). Lot's of PB blaster, didn't break any bolts... except for the ones I wanted to break... :laughing-rolling:

 

100_1532.JPG.ff8b86b69a66f2cc7fbe4c0bbc95964a.JPG

 

100_1534.JPG.0f1476f58402e8897ed8a44508fd82e5.JPG

 

100_1535.JPG.99bf26a66d3db53c4eb1cd94dce251bb.JPG

 

Getting ready to remove the transmission here (u-bolts and all linkages are disconnected):

 

100_1536.JPG.b56699c89c8b01e2b41ae5b554c2a0dc.JPG

 

Transmission is out!!! :banana-dance:

 

100_1537.JPG.f28a8b8cd73f23f88463e99bcfa8122c.JPG

 

100_1538.JPG.b787bab2c42f6774625e83a979a36468.JPG

 

Pulley size comparison (big pulley will now be put on the engine as it is actually in pretty fine shape):

 

100_1539.JPG.c63926dbe0f9fc0ba33ebedae41fd36e.JPG

 

New pulley put on:

 

100_1540.JPG.e928d7febf8dcddae7f855e840998d03.JPG

 

100_1553.JPG.53ae6f593b1eca079d6b23e210bf8261.JPG

 

100_1554.JPG.2209c21dfebec160a64ba37b252ee383.JPG

 

100_1555.JPG.2853b02b4cc0e269e51f50ec46f4246c.JPG

 

Got some "witches-brew" started for the nuts and bolts...

 

100_1546.JPG.b4094e0462ecb8e62cd65f2db422d2e5.JPG

 

Parts ready for sanding and cleaning:

 

100_1556.JPG.ea42c4e77b2a7b1cc29af4d96723cf98.JPG

 

100_1557.JPG.cc539a2003674240bbefd29bad21145f.JPG

 

100_1558.JPG.b5a30f745fab17648ae53fd5cf87d9d0.JPG

 

100_1559.JPG.0f0b820d1504d51927ef00d67d3eb743.JPG

 

1 word: disgusting.

 

100_1547.JPG.b5c20e93cd1bad26abd08998d5c76527.JPG

 

Stupid bolts on the seat wouldn't come out... so I just ended up breaking them. I didn't plan on re-using the seat anyway... :snooty:

 

100_1543.JPG.6e85e0bc8957b86fa35bdc9f4a64543c.JPG

 

HellHorse is just sitting their in shock while his brother gets naked :scared-eek:

 

100_1560.JPG.02b39fdbfbfa65234b6e6b7c0ab10e36.JPG

 

Beginning to primer the parts:

 

100_1576.JPG.e0ebbcd2cec47cb7b0248e4b331d1367.JPG

 

100_1578.JPG.9a0c9f3bfec0def84cab9109df608a8c.JPG

 

100_1580.JPG.f23665185974af70c33cd3c25d7f599b.JPG

 

 

100_1574.JPG.594523c025751215d3c5b73c11ee196c.JPG

 

100_1575.JPG.c5c804120dc44a17cf188225ab474591.JPG

 

I also drained the transmission fluid before painting the transmission. YUCK...

 

100_1573.JPG.217465ae0546154e57166f894a8c8649.JPG

 

Paint selection:

 

100_1584.JPG.0ec72a633e8832282ce3adae39999215.JPG

 

100_1585.JPG.eed950b843e8bd6da0dd0cc2fd1e82f0.JPG

 

PAINTING!!!

 

100_1593.JPG.6fe55459bab03a28c569f459ae432c66.JPG

 

100_1595.JPG.4b4ba4b48d4365fa6e91e908a3eee39c.JPG

 

100_1596.JPG.98ccf0228a5d8c90b6cab7c22a913678.JPG

 

100_1599.JPG.f505f9e78c24d3606fb77c17bd475cf6.JPG

 

100_1600.JPG.22f8748915b7c5abeafc7fc159661792.JPG

 

100_1601.JPG.160e716e55d8d9c7dfe648935ccc2851.JPG

 

100_1604.JPG.74bb7a56457901756f332ac48a86f010.JPG

 

Rims took like 12 coats a piece of primer...

 

100_1602.JPG.08dd360bc77fe6bd65eb4023f10385a3.JPG

 

100_1607.JPG.a26dac1368b60d710fa0d8a0d12ce1f0.JPG

 

Ordered parts:

 

1831343456_order3.png.03c6892ae0e5d0168bde2c23b5f6a902.png

1684786216_order4.png.330487875af8425e1056c5ead480ca82.png

 

Beginning to reassemble:

 

100_1616.JPG.57f77d9b752f5244b19fe50d366df3ff.JPG

 

100_1617.JPG.09ab5dde8e735beec3569dbcb644cbe8.JPG

 

100_1620.JPG.2f4dde846a49c1a29edf97ebd35e10d6.JPG

 

100_1621.JPG.bee0960d74be8f591676752c1b1e23e3.JPG

 

100_1622.JPG.d67ab4bba7b30707324bce7a58b48d65.JPG

 

Gift of a seat:

 

100_1638.JPG.fd25198be454ecb20a403563b033f09f.JPG

 

100_1639.JPG.e8540679f5ec1292885230af18287eeb.JPG

 

100_1641.JPG.8745a4cb9bfaa478c44e9d9e614e12d6.JPG

 

100_1643.JPG.2785eb8a7ed37aea6b0479d49d668d88.JPG

 

100_1644.JPG.788c1c26d9f66eab6b8e6acfd60fdb7a.JPG

 

Throttle pedal:

 

100_1676.JPG.bbc3a15b9edeba95af79a0c9bcf5f3da.JPG

 

4 Stens needle bearings...

 

100_1677.JPG.8ba889f864e43dc30c5b71daf96c53d3.JPG

 

And 4 sweet valve stems...

 

100_1680.JPG.e551b8b8f750a812fcb894fb62845816.JPG

 

100_1679.JPG.d50428e1b0f221e7214e48b455283382.JPG

 

 

100_1686.JPG.4377ebea2ea9c7ecfcf06f5bbd6f4dcb.JPG

 

100_1687.JPG.49175f62682453f112cedfd6bab4d961.JPG

 

Rear tires (and turkey):

 

 

100_1691.JPG.a11f6e9f8cbb0d8d7ea968184a23296e.JPG

 

100_1692.JPG.9948d47f572505a20d21a9107b7a76c9.JPG

 

CORRECT lug bolt size is 7/16-20

 

100_1693.JPG.3830f9376ed8947fd8ee5b12a3218f7d.JPG

 

100_1694.JPG.14c0a85926244ba92fb1479373def04d.JPG

 

100_1695.JPG.3a67c03d2e2f880718584161d1910d45.JPG

 

100_1696.JPG.40245838e7759b061a72928d768652cc.JPG

 

Finished tractor:

 

100_1733.JPG.097d89ebea9af7b2d948dbf4cb6360b4.JPG

 

100_1736.JPG.69c3e961be69041928b6ee1f4b8058da.JPG

 

100_1735.JPG.8dc8ef69b106a22cba8177eceeff4324.JPG

 

100_1739.JPG.f3f45387fb7132ce1ebc4d4f20fb9e41.JPG

 

100_1740.JPG.8c80788667427a3979598a5148882403.JPG

 

100_1741.JPG.a97cf97765dfd54106dbaa3c77383e8f.JPG

 

NOW on to the engine build sheet:

 

Tillotson 212R

 

 

- 70mm Reinforced Tillotson Block (New to the 212R)

 

- Tillotson JT-207 Head(same as 196R) Modified for bigger valves

 

- 27mm Intake Valve

 

- 25mm Exhaust Valve

 

- PK-3A (New to the 212R)

 

- Hi-Flow Stock Airbox and Exhaust

 

- Modified governor

 

- New! 212R Race Cam

 

- 70mm Bore

 

- Flat Top piston (More Compression than any other stock 212 or 196)

 

Tillotson 212r re-assembly torque specs:

 

Forged Connecting rod (stock): 150 inch lbs
Side cover bolts: 204 inch lbs
Head bolts: 204 inch lbs
Rocker studs: 204 inch lbs (NOT rocker arm adjusters!)
Rocker adjuster nuts: 94 inch lbs
Flywheel nut: 54 foot lbs
Valve lash (for intake AND exhaust valves): .003

 

 

100_1646.JPG.937d25f45f45a7869ff971342a9f3e66.JPG

 

Parts

 

100_1647.JPG.9ab86135f045483cb3d4ddc1d2aa7fcc.JPG

 

Stripping it down... governor and removal...

 

100_1648.JPG.3eb3754a7b34ab51b04689861ecb4dcd.JPG

 

100_1649.JPG.fc55274e303a2179274a65a3f7013c55.JPG

 

Sweet bearings...

 

100_1650.JPG.f09c098798f8f33ce8b6972e0de647e6.JPG

 

100_1651.JPG.467b7e4b26585016b085c1f15f8ac92d.JPG

 

100_1652.JPG.85b2ac65527308ab5c6cc53ccc0a5002.JPG

 

100_1654.JPG.942246fc08edfb437593ada0d46fd0b1.JPG

 

Old valve springs

 

100_1659.JPG.b3b7fc0df4bd5366bf4c330046e2e766.JPG

 

New valve springs... AUTOMOTIVE retainers for 8,000+ rpm

 

100_1660.JPG.aa7800b4ac998008bc14df7f573d8b6b.JPG

 

 

100_1655.JPG

 

Old v. new...

 

100_1656.JPG

 

Can get wrist ping out without removing piston.. 
 

 

100_1657.JPG

 

ZERO DECK...

 

100_1658.JPG

 

Forged rod with babbit bearings installed:

 

100_1661.JPG.535fbd74a6fd8d6b975c6c2e39e1fa3e.JPG

 

Very important, while torquing rod to 150 inch pounds... going up from 15 inch pounds, in 15 pound increments ONLY!!!!

 

100_1662.JPG.4cbd99ebbc48aa403af4a6259ea1c27b.JPG

 

Then back it back down to 70 inch pounds, and go back up to 150 inch pounds in 15 pound increments.

 

Rod installation complete.

 

Cam installed, valve lash set:

 

100_1666.JPG.c3020005201ef9b6c65e6abdb7ad76a8.JPG

 

Crankcase cover and flywheel on

 

 

100_1667.JPG.43ad8687f1697248be48860d5da882fe.JPG

 

 

 

Fabricated parts:

 

100_1626.JPG.0e42faa6ff477ea3e5bc57a96fd684e2.JPG

 

100_1629.JPG.a1e247fe6490db1666cada383cdb9e45.JPG

 

AND zee home-made header pipe...

 

100_1630.JPG.60a411106240332982b373e71f9460b1.JPG

 

100_1631.JPG.14bc1cc445e4768555706d40860c68e2.JPG

 

100_1632.JPG.c89aa66423a6340724e576490fc58282.JPG

 

Finished product...

 

100_1669.JPG.2ba565bfc95c71afa03bec2308928da3.JPG

 

Don

  • Like 3
  • Excellent 5
  • Heart 1

Share this post


Link to post
Share on other sites
 
Snoopy11

Just an FYI to all members, I asked Karl and the mods to hide my original 800 Special thread. This is the replacement. Much cleaner. :D

 

Don

  • Like 4

Share this post


Link to post
Share on other sites
 
ebinmaine

Tractors neat. 

I like the turkey. 🦃

 

  • Like 2
  • Haha 1

Share this post


Link to post
Share on other sites
 
EB-80/8inPA

Dude!

  • Thanks 1

Share this post


Link to post
Share on other sites
 
Achto

Very nice work!! :handgestures-thumbupright: Has there been a test drive yet? Radar passes?

Edited by Achto
  • Like 1
  • Thanks 1

Share this post


Link to post
Share on other sites
 
TJ5208

Can I buy it back.

  • Haha 3

Share this post


Link to post
Share on other sites
 
SylvanLakeWH

Nice! :eusa-clap:

 

Question - Doesn't your right leg get a bit toasty with that exhaust pipe location?  :confusion-confused:

  • Haha 1

Share this post


Link to post
Share on other sites
 
Snoopy11
2 hours ago, SylvanLakeWH said:

Doesn't your right leg get a bit toasty with that exhaust pipe location?

Well sir, I thought it would as well. Here is the thing... it is JUST inside the leg enough so that it doesn't roast any meat.

 

I haven't burnt myself on it... yet... :D

 

5 hours ago, Achto said:

Has there been a test drive yet? Radar passes?

 

No radar passes yet. I will do a sppppeeeed test eventually. It's gotta do 40-45... (I don't know that for a fact, don't quote me on that).

 

I did take it on the road when we were testing the golf cart, motha of gawd... it is fast in third... B)

 

3 hours ago, TJ Salyers said:

Can I buy it back.

 

Absolutely. 25 Benjamins. Restoration, parts, shop time, testing.

 

16 hours ago, ebinmaine said:

I like the turkey. 🦃

Yes sir. She is currently laying on 9 fertilized eggs, so we might have quite a few more turkeys here soon! :banana-dance:

 

Don

  • Like 3
  • Excellent 2

Share this post


Link to post
Share on other sites
 
sjoemie himself

Excellent work Don! Great to see you're back, and in full swing.. we'll be awaiting the test-drive videos :thumbs:

  • Like 2

Share this post


Link to post
Share on other sites
 
Snoopy11

Just wanted to give a little update on the 800... someone asked me how it was doing... so I thought I would let everyone know. :greetings-waveyellow:

 

Still running strong. It gets used almost every day to go check the mail, get packages, etc. Pulls 9050 max RPM with 93 octane canned racing fuel and racegas concentrate. Engine is doing very well, changed the oil 3-4 times since build. No signs of wear. :)

 

Anyway... it pulls very hard in 1st and second gear, will easily burn rubber or pull the front wheels off the ground in second gear. Third gear still opens my eyelids... but is very twitchy so third doesn't get used very often. :auto-swerve:

 

I am very pleased with the Peerless transmission. It has held up very well with my testing... no signs of wearing out. Goes all the way into gear smoothly... no complaints at all. I have changed the transmission gear oil 2 times since the build. No metal flakes present. I NEVER grind gears... I take very good care of the transmission. I do not pull any weight with this tractor. I baby it, only use it for speed. It is used like an ATV... :wink:

 

Belts wear very evenly, I haven't actually changed the belt since the build... still running the same one although I have 2 brand new ones sitting in the tool cabinet. :banana-wrench:

 

Needle bearings in front wheels are doing very well, no signs of wear from them. They get greased every so often. I do torque the rear wheels and hubs quite often, just to make sure everything is :handgestures-thumbsup:

 

Custom throttle pedal has not failed me... very good quality on the spoon throttle... I'm very pleased with it. :music-rockon:

I actually can't wait until we get some snow here so I can do some snow drifting with it!!! :auto-layrubber:

I will probably post a video of it running here in this thread at some point. B)

 

Don

 

  • Like 2
  • Excellent 1

Share this post


Link to post
Share on other sites
 
The Freightliner Guy

Looks great!

  • Like 1
  • Thanks 1

Share this post


Link to post
Share on other sites
 
Heatingman

@Snoopy11 Whats the purpose of the lifting strap hanging off the seat bracket?

 

Pretty cool. Build.

 

  • Thanks 1

Share this post


Link to post
Share on other sites
 
Snoopy11
26 minutes ago, Heatingman said:

Whats the purpose of the lifting strap hanging off the seat bracket?

Oh, that was just wrapped around the seat so it didn't drag on the.ground The other end was obviously attached to the hitch... :P

 

If I remember correctly, I used it to pull the steel drag on the driveway one time... (I have a steel drag to break up the rock of the driveway). I did that right after I built it to verify that the transmission was good, strong, and sound... :occasion-snowman:

 

I haven't used it for pulling anything since then... except my behind down the drag-strip driveway... :lol:

 

Don

  • Haha 1

Share this post


Link to post
Share on other sites
 
fast88pu
On 5/4/2022 at 6:12 PM, Snoopy11 said:

800 Special restomod complete build sheet with :banana-gotpics:.

 

Pile of parts:

 

100_1525.JPG.0a3e91033a91c1d227e81cddeb42b4fd.JPG

 

I planned to replace the transmission pulley on the Peerless 1400 with a smaller pulley off of a Unidrive, but the pulley would not come off without removing the transmission from the frame, as demonstrated here:

 

100_1527.JPG.0504148a71bd82b48c948c9737566d57.JPG

 

100_1528.JPG.7227520abb38c5f498566f3801b90aa7.JPG

 

100_1529.JPG.44a20ccd415a007ef4fc3f9fba064103.JPG

 

100_1530.JPG.e8587c1cf0745dfec17c89bd864e7fd1.JPG

 

Darn thing wouldn't come off without dropping the transmission. Oh well... I had fun with disassembly anyway... :D

 

100_1531.JPG.4d941db95799a0bd0315e2599d4525a6.JPG

 

LET THE DISASSEMBLY BEGIN!!!

 

100_1569.JPG.cf9726658b3a538d0f251e2e8c7f4d77.JPG

 

Beginning with pulling hubs, (left hub was loose, right hub was pretty... siezed...). Lot's of PB blaster, didn't break any bolts... except for the ones I wanted to break... :laughing-rolling:

 

100_1532.JPG.ff8b86b69a66f2cc7fbe4c0bbc95964a.JPG

 

100_1534.JPG.0f1476f58402e8897ed8a44508fd82e5.JPG

 

100_1535.JPG.99bf26a66d3db53c4eb1cd94dce251bb.JPG

 

Getting ready to remove the transmission here (u-bolts and all linkages are disconnected):

 

100_1536.JPG.b56699c89c8b01e2b41ae5b554c2a0dc.JPG

 

Transmission is out!!! :banana-dance:

 

100_1537.JPG.f28a8b8cd73f23f88463e99bcfa8122c.JPG

 

100_1538.JPG.b787bab2c42f6774625e83a979a36468.JPG

 

Pulley size comparison (big pulley will now be put on the engine as it is actually in pretty fine shape):

 

100_1539.JPG.c63926dbe0f9fc0ba33ebedae41fd36e.JPG

 

New pulley put on:

 

100_1540.JPG.e928d7febf8dcddae7f855e840998d03.JPG

 

100_1553.JPG.53ae6f593b1eca079d6b23e210bf8261.JPG

 

100_1554.JPG.2209c21dfebec160a64ba37b252ee383.JPG

 

100_1555.JPG.2853b02b4cc0e269e51f50ec46f4246c.JPG

 

Got some "witches-brew" started for the nuts and bolts...

 

100_1546.JPG.b4094e0462ecb8e62cd65f2db422d2e5.JPG

 

Parts ready for sanding and cleaning:

 

100_1556.JPG.ea42c4e77b2a7b1cc29af4d96723cf98.JPG

 

100_1557.JPG.cc539a2003674240bbefd29bad21145f.JPG

 

100_1558.JPG.b5a30f745fab17648ae53fd5cf87d9d0.JPG

 

100_1559.JPG.0f0b820d1504d51927ef00d67d3eb743.JPG

 

1 word: disgusting.

 

100_1547.JPG.b5c20e93cd1bad26abd08998d5c76527.JPG

 

Stupid bolts on the seat wouldn't come out... so I just ended up breaking them. I didn't plan on re-using the seat anyway... :snooty:

 

100_1543.JPG.6e85e0bc8957b86fa35bdc9f4a64543c.JPG

 

HellHorse is just sitting their in shock while his brother gets naked :scared-eek:

 

100_1560.JPG.02b39fdbfbfa65234b6e6b7c0ab10e36.JPG

 

Beginning to primer the parts:

 

100_1576.JPG.e0ebbcd2cec47cb7b0248e4b331d1367.JPG

 

100_1578.JPG.9a0c9f3bfec0def84cab9109df608a8c.JPG

 

100_1580.JPG.f23665185974af70c33cd3c25d7f599b.JPG

 

 

100_1574.JPG.594523c025751215d3c5b73c11ee196c.JPG

 

100_1575.JPG.c5c804120dc44a17cf188225ab474591.JPG

 

I also drained the transmission fluid before painting the transmission. YUCK...

 

100_1573.JPG.217465ae0546154e57166f894a8c8649.JPG

 

Paint selection:

 

100_1584.JPG.0ec72a633e8832282ce3adae39999215.JPG

 

100_1585.JPG.eed950b843e8bd6da0dd0cc2fd1e82f0.JPG

 

PAINTING!!!

 

100_1593.JPG.6fe55459bab03a28c569f459ae432c66.JPG

 

100_1595.JPG.4b4ba4b48d4365fa6e91e908a3eee39c.JPG

 

100_1596.JPG.98ccf0228a5d8c90b6cab7c22a913678.JPG

 

100_1599.JPG.f505f9e78c24d3606fb77c17bd475cf6.JPG

 

100_1600.JPG.22f8748915b7c5abeafc7fc159661792.JPG

 

100_1601.JPG.160e716e55d8d9c7dfe648935ccc2851.JPG

 

100_1604.JPG.74bb7a56457901756f332ac48a86f010.JPG

 

Rims took like 12 coats a piece of primer...

 

100_1602.JPG.08dd360bc77fe6bd65eb4023f10385a3.JPG

 

100_1607.JPG.a26dac1368b60d710fa0d8a0d12ce1f0.JPG

 

Ordered parts:

 

1831343456_order3.png.03c6892ae0e5d0168bde2c23b5f6a902.png

1684786216_order4.png.330487875af8425e1056c5ead480ca82.png

 

Beginning to reassemble:

 

100_1616.JPG.57f77d9b752f5244b19fe50d366df3ff.JPG

 

100_1617.JPG.09ab5dde8e735beec3569dbcb644cbe8.JPG

 

100_1620.JPG.2f4dde846a49c1a29edf97ebd35e10d6.JPG

 

100_1621.JPG.bee0960d74be8f591676752c1b1e23e3.JPG

 

100_1622.JPG.d67ab4bba7b30707324bce7a58b48d65.JPG

 

Gift of a seat:

 

100_1638.JPG.fd25198be454ecb20a403563b033f09f.JPG

 

100_1639.JPG.e8540679f5ec1292885230af18287eeb.JPG

 

100_1641.JPG.8745a4cb9bfaa478c44e9d9e614e12d6.JPG

 

100_1643.JPG.2785eb8a7ed37aea6b0479d49d668d88.JPG

 

100_1644.JPG.788c1c26d9f66eab6b8e6acfd60fdb7a.JPG

 

Throttle pedal:

 

100_1676.JPG.bbc3a15b9edeba95af79a0c9bcf5f3da.JPG

 

4 Stens needle bearings...

 

100_1677.JPG.8ba889f864e43dc30c5b71daf96c53d3.JPG

 

And 4 sweet valve stems...

 

100_1680.JPG.e551b8b8f750a812fcb894fb62845816.JPG

 

100_1679.JPG.d50428e1b0f221e7214e48b455283382.JPG

 

 

100_1686.JPG.4377ebea2ea9c7ecfcf06f5bbd6f4dcb.JPG

 

100_1687.JPG.49175f62682453f112cedfd6bab4d961.JPG

 

Rear tires (and turkey):

 

 

100_1691.JPG.a11f6e9f8cbb0d8d7ea968184a23296e.JPG

 

100_1692.JPG.9948d47f572505a20d21a9107b7a76c9.JPG

 

CORRECT lug bolt size is 7/16-20

 

100_1693.JPG.3830f9376ed8947fd8ee5b12a3218f7d.JPG

 

100_1694.JPG.14c0a85926244ba92fb1479373def04d.JPG

 

100_1695.JPG.3a67c03d2e2f880718584161d1910d45.JPG

 

100_1696.JPG.40245838e7759b061a72928d768652cc.JPG

 

Finished tractor:

 

100_1733.JPG.097d89ebea9af7b2d948dbf4cb6360b4.JPG

 

100_1736.JPG.69c3e961be69041928b6ee1f4b8058da.JPG

 

100_1735.JPG.8dc8ef69b106a22cba8177eceeff4324.JPG

 

100_1739.JPG.f3f45387fb7132ce1ebc4d4f20fb9e41.JPG

 

100_1740.JPG.8c80788667427a3979598a5148882403.JPG

 

100_1741.JPG.a97cf97765dfd54106dbaa3c77383e8f.JPG

 

NOW on to the engine build sheet:

 

Tillotson 212R

 

 

- 70mm Reinforced Tillotson Block (New to the 212R)

 

- Tillotson JT-207 Head(same as 196R) Modified for bigger valves

 

- 27mm Intake Valve

 

- 25mm Exhaust Valve

 

- PK-3A (New to the 212R)

 

- Hi-Flow Stock Airbox and Exhaust

 

- Modified governor

 

- New! 212R Race Cam

 

- 70mm Bore

 

- Flat Top piston (More Compression than any other stock 212 or 196)

 

Tillotson 212r re-assembly torque specs:

 

Forged Connecting rod (stock): 150 inch lbs
Side cover bolts: 204 inch lbs
Head bolts: 204 inch lbs
Rocker studs: 204 inch lbs (NOT rocker arm adjusters!)
Rocker adjuster nuts: 94 inch lbs
Flywheel nut: 54 foot lbs
Valve lash (for intake AND exhaust valves): .003

 

 

100_1646.JPG.937d25f45f45a7869ff971342a9f3e66.JPG

 

Parts

 

100_1647.JPG.9ab86135f045483cb3d4ddc1d2aa7fcc.JPG

 

Stripping it down... governor and removal...

 

100_1648.JPG.3eb3754a7b34ab51b04689861ecb4dcd.JPG

 

100_1649.JPG.fc55274e303a2179274a65a3f7013c55.JPG

 

Sweet bearings...

 

100_1650.JPG.f09c098798f8f33ce8b6972e0de647e6.JPG

 

100_1651.JPG.467b7e4b26585016b085c1f15f8ac92d.JPG

 

100_1652.JPG.85b2ac65527308ab5c6cc53ccc0a5002.JPG

 

100_1654.JPG.942246fc08edfb437593ada0d46fd0b1.JPG

 

Old valve springs

 

100_1659.JPG.b3b7fc0df4bd5366bf4c330046e2e766.JPG

 

New valve springs... AUTOMOTIVE retainers for 8,000+ rpm

 

100_1660.JPG.aa7800b4ac998008bc14df7f573d8b6b.JPG

 

 

100_1655.JPG

 

Old v. new...

 

100_1656.JPG

 

Can get wrist ping out without removing piston.. 
 

 

100_1657.JPG

 

ZERO DECK...

 

100_1658.JPG

 

Forged rod with babbit bearings installed:

 

100_1661.JPG.535fbd74a6fd8d6b975c6c2e39e1fa3e.JPG

 

Very important, while torquing rod to 150 inch pounds... going up from 15 inch pounds, in 15 pound increments ONLY!!!!

 

100_1662.JPG.4cbd99ebbc48aa403af4a6259ea1c27b.JPG

 

Then back it back down to 70 inch pounds, and go back up to 150 inch pounds in 15 pound increments.

 

Rod installation complete.

 

Cam installed, valve lash set:

 

100_1666.JPG.c3020005201ef9b6c65e6abdb7ad76a8.JPG

 

Crankcase cover and flywheel on

 

 

100_1667.JPG.43ad8687f1697248be48860d5da882fe.JPG

 

 

 

Fabricated parts:

 

100_1626.JPG.0e42faa6ff477ea3e5bc57a96fd684e2.JPG

 

100_1629.JPG.a1e247fe6490db1666cada383cdb9e45.JPG

 

AND zee home-made header pipe...

 

100_1630.JPG.60a411106240332982b373e71f9460b1.JPG

 

100_1631.JPG.14bc1cc445e4768555706d40860c68e2.JPG

 

100_1632.JPG.c89aa66423a6340724e576490fc58282.JPG

 

Finished product...

 

100_1669.JPG.2ba565bfc95c71afa03bec2308928da3.JPG

 

Don

Living on the edge with that flywheel and exhaust ?

  • Haha 1

Share this post


Link to post
Share on other sites
 
Snoopy11
3 minutes ago, fast88pu said:

Living on the edge with that flywheel and exhaust ?

Well, the flywheel itself is aluminum... not cast iron like what would come on a Predator 212 (including the P-ghost)... it's BALCO certified and spin tested to 8500 RPMs. The magnet is machined into the flywheel... so it 'tain't go'in no'wha'ya... B)

 

As for the exhaust... believe it or not... I have never burnt myself on it... and the e-gasses flow under the seat behind the tractor... shooby-dooby-doo... :banana-wrench:

 

Don

Share this post


Link to post
Share on other sites
 
Snoopy11

3/4 throttle. Third gear. Enjoy. (wish my microphone could pick up all the glorious sound instead of distorting...)

 

 

Don

Share this post


Link to post
Share on other sites
 
ebinmaine
16 minutes ago, Snoopy11 said:

3/4 throttle. Third gear. Enjoy. (wish my microphone could pick up all the glorious sound instead of distorting...)

 

 

100_2140.MOV 196.68 MB · 0 downloads

 

Don

 

 

Can't download that onto my phone because of lack of space but I'm curious to know what your telephone GPS speed is at that point

  • Excellent 1

Share this post


Link to post
Share on other sites
 
Snoopy11
2 minutes ago, ebinmaine said:

but I'm curious to know what your telephone GPS speed is at that point

I GPS tested it at 3/4 throttle. It ran 36 MPH. That is around 7,500 rpm...

 

Full throttle, pulling just under 9,000 rpm... in third gear it runs into the 40's... :bow-yellow:

 

I can only pull over 9,000 rpm in 1st and second gear... just for clarity... :D

 

Don

  • Like 1
  • Excellent 1

Share this post


Link to post
Share on other sites
 
Snoopy11
11 minutes ago, ebinmaine said:

Can't download that onto my phone because of lack of space

I'll make a google link to the video just for you. :)

 

Don

  • Thanks 1

Share this post


Link to post
Share on other sites
 
 
Snoopy11

Finally Snoopified...

 

100_2172.JPG.0a076c7d17c272c0bb99432f7fff646f.JPG

 

100_2173.JPG.34d62692a00e3e6bfc02e1bd68e305c2.JPG

 

 

Don

  • Like 2
  • Haha 1

Share this post


Link to post
Share on other sites
 
Snoopy11

What I did in the dark...

 

100_2213.JPG.c690327494b3cc74d45d32628bf84bb8.JPG

 

100_2214.JPG.35007fd9d319c3dd7758d7b78e3cc6c3.JPG

 

Don

  • Like 2

Share this post


Link to post
Share on other sites
 

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

×
×
  • Create New...