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pacer

"D" series fuel tank replacement

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pacer

Recently got a "new" D200 and among a few of its problems was the gas tank was way gone! Tanks are scarce for the 'D's' and only one I could find was $300 plus shipping - that was a bit much for me. While prowling the bay I ran across an import version of the well known "Jerry Can" for cheap and thought .... Hmmmmm!

 

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Surprisingly the rust was mainly on the sides of the tank which left the studs and fuel valve in good shape. Using a hole saw I cut the existing fixtures out, dressed/cleaned them up and brazed them to the new tank. Being the typical 'import' item the metal was quite thin and despite using the low heat for brazing, I still blew 3-4 holes. Doing a 'bench test' putting some fuel in to ck for leaks --- well, took me 3 tries to get them all plugged up!

 

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And here we are (despite the fuzzy pic) Turned out pretty well, even looks pretty close to the original tank

 

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oldlineman

Well done!

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SylvanLakeWH

Great job!

 

Looks excellent!!!

 

:clap:

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8ntruck

Probably much cheaper than a Moon tank, too.

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Zeek
1 hour ago, oldlineman said:

Well done!

:text-yeahthat::handgestures-thumbsup:

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