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berriesandnuts

Grinding gears - clutch pedal

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berriesandnuts

Had to replace the drive belt. Got everything back together, but had a lot of trouble getting it to go into gear with grinding. I thought maybe I didn't put the belt back correctly. But looking from underneath, I'm noticing that when I push the clutch pedal, if you look at the picture I'm attaching (with my markings), the round thing moves, but the rod it attaches to (see other arrow), doesn't move.

 

I'm assuming this is not normal? It looks like when you press the clutch pedal, it's supposed to turn that rod, which is connected to a bracket on the pulley? That bracket is barely moving. It looks like it should press down on the belt.

 

Not sure what to do about this?

 

It's a 416-8 wheelhorse (or so the sticker says).

rod-attached-to-pulley-bracket.jpg

20200719_193237.jpg

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pfrederi

If the clutch is out (engaged) in that picture i would say your belt is the wrong size looks too short.

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gwest_ca

It is possible the spirol pin item #17 has sheared off.

Item #17 is part number 933190 and is a 3/16" x 1-1/4" spiral pin. Similar to a roll pin but multiple layers of spring steel rolled to form the pin. A roll pin is a single layer of metal.

https://www.partstree.com/models/31-16k804-416-8-toro-garden-tractor-1988/clutch-brake-and-speed-control-linkage-5/

 

Garry

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The Tuul Crib

I had the same problem with the green belt that I ordered a while back. It was too small by an inch. 

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Ed Kennell

The belt does look a tad short, but if you operate the clutch pedal and the lever moves but the cross rod does not move,  the spiral pin connecting the two has to be sheared.

Put a mark across the end of the shaft and the lever.   Look for movement as you operate the clutch.

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berriesandnuts

Hmm. Should've kept the receipt for the belt! Or at least thought to compare against the other.

But in any case, no movement on the rod itself when I have my wife stomp on the clutch pedal.

 

I'm try to see if I can disassemble enough to see if I can inspect the pin.

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Bill D

If that is a TSC belt and you still have the sleeve, they usually will take it back without a receipt.  Since I see you are a local you may want to call Reardon Briggs and see if they have the belt.  Unfortunately they aren't the cheapest source for parts

Many people here use OEM drive belts because they tend to fit better.  The drive belts for the 8 speeds usually need to be slightly longer than the whole sizes found at TSC.  I was able to make an 84" belt work on one of my machines, but an 84.5" would have been better.  Bill

Edited by Bill D

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Ed Kennell
1 hour ago, berriesandnuts said:

 

But in any case, no movement on the rod itself when I have my wife stomp on the clutch pedal.

 

I'm try to see if I can disassemble enough to see if I can inspect the pin.

Hopefully you can get the lever off and use a drift to get the broken pin pieces out.   You may have to remove the cross shaft to get the pin out.

 

Here is a tip I found to help keep the holes aligned during reassembly.    I drill and tap the lever for a set screw to hold the shaft and lever pin holes in alignment so when I drive in the new spiral pin, I know the holes are aligned.

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berriesandnuts
On 7/21/2020 at 12:11 PM, Ed Kennell said:

Hopefully you can get the lever off and use a drift to get the broken pin pieces out.   You may have to remove the cross shaft to get the pin out.

 

Here is a tip I found to help keep the holes aligned during reassembly.    I drill and tap the lever for a set screw to hold the shaft and lever pin holes in alignment so when I drive in the new spiral pin, I know the holes are aligned.

I did manage to get the lever off. The pin was partially sheared. Had some trouble getting it out too.

Curious where you got the spiral pin from?

And, did you use a regular hammer to drive it in? 

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Ed Kennell

ACE hardware or TSC may have the spiral pin.     If not, McMaster Carr  on line.     I use the flat end of a small ball peen hammer to drive the pin.

Again I drill and tap the lever for a set screw.    Then assemble the lever and align the pin holes with a small drill bit.    Then tighten the set screw to keep the holes aligned while I drive in the spiral pin.

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