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Mike'sHorseBarn

Plastic Welding a Fuel Tank

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Mike'sHorseBarn

Found a leak on my C-161 tank the hard way. Thanks to @ebinmaine a new tank is on the way. I've watched some YouTube videos about plastic welding and it's making me want to try it on this tank. Anyone here have any experience with this? I know it's polyethylene material, but I don't know which type. 

20240806_181959.jpg

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Keaton

I know my dad has a plastic welder and if you did I would put a bit of water in the tank to avoid fire, I'm not Shure about the other stuff but I've heard it works good, my dad just used it to fix my brothers broken plastic toys and it holds on good 

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Steve Janninck

Mike,

Usually, the black thicker plastics are HDPE. Not sure about the WH gas tank, but it sure looks like HDPE.

I had a big 75-gallon roller that rolled over a spike creating a gusher.

The roller was mas made from HDPE Heavy Black blow-molded piece.

I purchased HDPE welding rod 1/8 black and used a big soldering iron with a flat tip to perform the melting / welding.

Found it at Grainger, but I do believe you can purchase it from Amazon.

Very similar welding to TIG welding, just alot slower and no eye shield required! I just moved the soldering iron in very small circles and added rod as I went along the torn seam. Never leaked a drop after that. I would say this seem leak would be repairable by welding.

Keep us posted!

Steve

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