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Mike'sHorseBarn

7263 Ignition Switch

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Mike'sHorseBarn

Did cole hersee quit making the 95521 switch that is used in place of the 7263 switch? I'm having a hard time locating one that isn't almost $100. Most places don't even have them in stock. I don't really want to add a solenoid if I don't have to.

 

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Achto
 
WHX??

David Brown @new2horses has them too ... about 40 last I got one.  Get ahold of him better over on FB. or I have his #. I have a couple but they have a M terminal for grounding the Mag terminal to kill so for magneto only. 

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Handy Don
3 hours ago, Mike'sHorseBarn said:

I don't really want to add a solenoid if I don't have to.

I faced the same issue a few weeks ago.

In the end, the 103990 switch (low amperage) plus a solenoid cost a bit less than the 7263-style switch. I’m also hoping that setup with lighter gauge wires attached to the switch will last longer than the Stens 7263 switch I bought 3 seasons ago (it broke internally with the key rotating past start and jamming--thankfully with no electrical connections made).

I did spend a bit more for new 6ga cabling and fuses but I would have done that either way.

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WHX??

We're original freaks Don... 🤪 

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Mike'sHorseBarn

Got one ordered, thanks everyone!

 

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WHX??
15 hours ago, Handy Don said:

lighter gauge wires attached to the switch will last longer

One of pains of the original setups is finagling heavy gauge wires to the switch & getting proper ends soldered on and connections tight. The heavy wire can put some stress on the switch terminals.

But they did it at the factory sooo...

I use trolling motor wire which has many fine strands and is quite flexible. It also allows use of 8 gauge wire which I have done a few times with no issues on an easy starting motor. Motors with no ACR get 6 gauge. 

Plan the wire routing carefully. 

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Mike'sHorseBarn
3 minutes ago, WHX?? said:

One of pains of the original setups is finagling heavy gauge wires to the switch & getting proper ends soldered on and connections tight. The heavy wire can put some stress on the switch terminals.

But they did it at the factory sooo...

I use trolling motor wire which has many fine strands and is quite flexible. It also allows use of 8 gauge wire which I have done a few times with no issues on an easy starting motor. Motors with no ACR get 6 gauge. 

Plan the wire routing carefully. 

 

Yea and I need to get some of those wires too. This tractor has literally nothing electrical on it so I'll have to do some measuring and order some cables.

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Handy Don
2 hours ago, Mike'sHorseBarn said:

 

Yea and I need to get some of those wires too. This tractor has literally nothing electrical on it so I'll have to do some measuring and order some cables.

My recent experience with the fine-stranded 6ga cables was very good and I can recommend it for flexibility. Jungle site had 3’ of red and 3’ of black as a package and I got six solder-on, closed-end terminators with heat shrink with the right size bolt holes.

 

I did NOT crimp the terminators before soldering, fearing that I might sever some of those fine wires. To make sure the wire would be firmly in place and to insulate the terminator from the vise jaws, I used a couple pieces of scrap plywood with one tall enough to clamp the wire vertically during the soldering operation. The 6ga stuff conducts really fast, so I needed my propane torch to get enough heat to fully fill the terminator with solder (and char the plywood--fire extinguisher close at hand just in case). If I do this again, I’ll use some flashing as a flame guard.

Edited by Handy Don

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pfrederi

Look for 6ga 259/30 very easy to route and reduces stress on terminals

 

259 strands of 30 ga wire

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Handy Don
3 minutes ago, pfrederi said:

Look for 6ga 259/30 very easy to route and reduces stress on terminals

 

259 strands of 30 ga wire

Here are the lugs I used.

Here is the cable -- even finer

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Handy Don
11 minutes ago, Handy Don said:

Here are the lugs I used.

Here is the cable -- even finer

BTW, keep an eye out for a decent set of jumper cables at tag sales. Get ones that are pretty flexible and cheap to cannibalize for battery cables!

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WHX??
24 minutes ago, Handy Don said:

crimp the terminators before soldering

Neither Achto or I ever crimp unless a quick repair and we have professional crimping tools. 

Pretty much all of my soldering done with one of those cheap but handy butane micro torches. 

 

Wow 3200 strands @Handy Don did I read that right? Must be the same stuff @Achto gets from work we use for battery cables... super flexible. 

3 hours ago, Mike'sHorseBarn said:

 

Yea and I need to get some of those wires too. This tractor has literally nothing electrical on it

That's usually the way I like it. As I said most new to me's I completely rewire anyway. Only thing I am half @ssed at. Clean up connection points. Cut out Dan's favorite scotch locks  and wire nuts... :lol:

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Darrenw85

Where did you order the ignition switch from @ Mike'sHorseBarn 

I'm going to need to order one soon. 

Thanks.

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Mike'sHorseBarn

From @new2horses he fixed me up!

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Handy Don
1 hour ago, WHX?? said:

scotch locks

I don’t know why, but I’ve saved a can full of these. A bunch come in a little plastic bag every time I get a trailer wiring kit!

Maybe some craft person can suggest a good use?

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Achto
53 minutes ago, Handy Don said:

I don’t know why, but I’ve saved a can full of these. A bunch come in a little plastic bag every time I get a trailer wiring kit!

Maybe some craft person can suggest a good use?

 

 @WHX?? handed me a big bag of scotch locks when I was at his place once and said "Here I saved these for you" . I thanked him and then threw the hole bag in his nice toasty wood stove. :D 

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