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Onan Service Manuals

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12 files

  1. Free

    Engine Onan P216 P218 P220 P240 SM #492-4006.pdf

    Toro Service manual
    55 pages 3.09MB
    Revised 1/95
    Also used #810697R1 manual number
    Listed in 1989 518-H TIPL as #965-0762
     
    JD Onan service manual
    224 pages 3.04MB
     
    Onan P216G-I/10538A used in
    1988 516-H model 31-16OE01
    Onan P216G-I/10691B used in
    1988 316-8 model B1-16O801
    1989 316-8e model B1-16O802
    1990 316-8e model R1-16O801
    Onan P216G-I/10779B used in
    1989 416-8 model 31-16O801
    Onan P216G-I/10975D used in
    1996 416-H model 73421 Serial 6900001-6999999
    Onan P216G-I/10976C used in
    1990 416-8 model 31-16O802
    1990 416-H model 41-16OE01
    1990 316-8e model R1-16O802
    1991 416-8 model 31-16O803 Serial 1000001-1999999
    1991 416-8e model R1-16O803 Serial 1000001-1999999 - No record at Toro - This is possibly a 316-8e - Engine may be wrong
    1991 416-H model 51-16OE01 Serial 1000001-1999999
    1992 416-8 model 31-16O804 Serial 2000001-2999999
    1992 416-H model 51-16OE02 Serial 2000001-2999999
    Onan P216G-I/10976D used in
    1992 316-8e model R1-16O804 Serial 2000001-2999999 - (This may be a 416-8e)
    1993 416-8 model 73420 Serial 3900001-3999999
    1993 416-8e model 73440 Serial 3900001-3999999
    1993 416-H model 73421 Serial 3900001-3999999
    1994 416-8 model 73420 Serial 4900001-4999999
    1994 416-8e model 73440 Serial 4900001-4999999
    1994 416-H model 73421 Serial 4900001-4999999
    1995 416-8 model 73420 Serial 5900001-5000614 - Mid-year change
    1995 416-8e model 73440 Serial 5900001-5900222 - Mid-year change
    1995 416-H model 73421 Serial 5900001-5901046 - Mid-year change
    Onan P216G-I/10976G used in
    1995 416-8 model 73420 Serial 5900615-5999999 - Mid-year change
    1995 416-8e model 73440 Serial 5900223-5999999 - Mid-year change
    1995 416-H model 73421 Serial 5901047-5999999 - Mid-year change
    1996 416-8 model 73420 Serial 6900001-6999999
    1996 416-8 model 73422 Serial 6900001-6999999
    1996 416-8e model 73441 Serial 69000001-69999999
    1996 416-H model 73423 Serial 6900001-6999999
    1997 416-8 model 73422 Serial 7900001-7999999
    1997 416-8 model 73441 Serial 7900001-7999999
    1997 416-H model 73423 Serial 7900001-7999999
     
    Onan P218G-I/10539A used in
    1988 518-H model 31-18OE01 - Mid-year change
    1988 518-HE model E1-18OE01
    1989 518-He model E1-18OE02
    1990 518-He model R1-18OE01
    1990 518-He model R1-18OE02
    Onan P218G-I/10539B used in
    1989 518-H model 31-18OE02 - Mid-year change
     
    Onan P220G-I/10540A used in
    1988 520-H model 31-20OE01
    Onan P220G-I/10540B used in
    1989 520-H model 31-20OE02
    Onan P220G-I/10541A used in
    1988 520-HC model C1-20OE01
    Onan P220G-I/10873A used in
    1989 520-HC model C1-20OE02
    Onan P220G-I/10955C used in
    1991 520-H model 41-20OE02 Serial 1000001-1999999
    1992 520-H model 41-20OE03 Serial 2000001-2999999
    Onan P220G-I/10955D used in
    1992 520-He model R1-20OE02 Serial 2000001-2999999
    1993 520-H model 73501 Serial 39000001-39999999
    1993 520-He model 73520 Serial 39000001-39999999
    1994 520-H model 73501 Serial 49000001-49999999
    1994 520-H model 73520 Serial 4900001-4999999
    1995 520-H model 73501 Serial 59000001-59999999
    1995 520-He model 73520 Serial 5900001-5900177 - Mid-year change
    Onan P220G-I/10955G used in
    1995 520-He model 73520 Serial 5900178-5999999 - Mid-year change
    1996 520-H model 73501 Serial 69000001-69999999
    1996 520-H model 73502 Serial 6900001-6999999
    1996 520-He model 73521 Serial 6900001-6999999
    1997 520-H model 73502 Serial 7900001-7999999
    1997 520-H model 73521 Serial 7900001-7999999
    Onan P220G-I/10956C used in (This may be a typo for Onan P220G-I/10955C)
    1990 520-8 model 41-20O801
    1990 520-H model 41-20OE01

    8,579 downloads

    Updated

  2. Free

    Engine Onan Battery ignition coil 71-6000 .jpg

    Taken from #492-4509 Electrical Manual
     
    71-6000 Onan ignition coil

    180 downloads

    Updated

  3. Free

    Engine Onan Spark Plugs P216 P218 P220

    Original plugs in the early P series Onan's was the Champion RS14YC. Crossed to NGK 2238/TR5.
     
    Onan changed over to the Champion RS17YX. Crossed to NGK TR4. Issues with plug fouling caused them to go with a hotter plug.
     
    NGK 3754/TR4 is the correct plug for Horse's with P216, P218 & P220 engines.
     
    The TR5 is ok if you run your horse under heavy loads all the time. If you run it light, heavy and everything in between, TR4 is the way to go. It's the all around plug. Attaching Onan Factory PSB concerning the issue. The gensets they refer to use the P218 and P224 engines, so info is applicable. From the "Horse's Mouth".....:)

    127 downloads

    Updated

  4. Free

    Engine Onan E125V-N-10964B IPL #3315-189 RevA.pdf

    IPL
    21 pages 1.24MB
    From 1992 model R2-12O502 ipl
     
    Onan E125V-N-10964B used in
     
    1990 212-5 model 32-12O501
    1990 212-H model 32-12OE01
     
    1991 212-5 model 32-12O502 Serial 1000001-1999999
    1991 212-5 model 32-12O5A1 Serial 1000001-1999999
    1991 212-5e model R2-12O501 Serial 1000001-1999999 - Export model
    1991 212-H model 32-12OE02 Serial 1000001-1999999
    1991 212-H model 32-12OEA1 Serial 1000001-1999999
    1991 212-He model R2-12OE01 Serial 1000001-1999999 - Export model
     
    1992 212-5 model 32-12O503 Serial 2000001-2999999
    1992 212-5e model R2-12O502 Serial 2000001-2999999 - Export model
    1992 212-H model 32-12OE03 Serial 2000001-2999999
    1992 212-He model R2-12OE02 Serial 2000001-2999999 - Export model

    625 downloads

    Updated

  5. Free

    Engine Onan B43 & B48 SM.pdf

    Service manual
    45 pages 2.6MB
     
    B43M (Spec C)
    B48M (Spec A)
     
    B43M Onan takes Champion RH18Y spark plug
     
    Onan B43M-GA016-3602A used in
    1979 D-160 Automatic model 91-16OS01
    1979 D-160 Automatic model 91-16OS02 - Not listed @ Toro and may be an invalid model number
    1980 D-160 Automatic model 01-16OS01

    654 downloads

    Updated

  6. Free

    Engine Onan BF 16hp SM IPL.pdf

    Service manual #A-1427
    45 pages 2.3MB
    Includes Wheel Horse part numbers
     
    1976 D-160 Auto model  61-16OS01 used BF-MS-2929E
    1976 D-160 Auto model  61-16OS02 used BF-MS-2929E
     
    1977 D-160 Auto model  71-16OS01 used BF-MS-2929E
     
    1978 D-160 Auto model  81-16OS01 used BF-MS-3268F
     

    801 downloads

    Updated

  7. Free

    Engine Onan P216V P218V & P220V SM #492-4007.pdf

    Service manual
    49 pages 2.87MB

    Onan Onan P216V-I/10873A used in
    1989 616-Z model Y1-16OE01

    Onan P216V-I/10959A used in
    1990 616-Z model Y1-16OE02

    Onan P216V-I/11103A used in
    1991 616-Z model Y1-16OE03 Serial 1000001-1999999 - (@ Toro P216V-I/11104A is wrong)

    Onan P216V-I/11103D used in
    1992 616-Z model Y1-16OE04 Serial 2000001-2999999 - (@ Toro P216V-I/11104D is wrong)
    1992 616-Z model Y1-16OEE4 Serial 2000001-2999999 - (@ Toro P216V-I/11108A is wrong)
    1993 616-Z model 74021 Serial 39000001-39999999
    1993 616-Z model 74041 Serial 39000001-39999999
    1994 616-Z model 74021 Serial 490001-499999
    1994 616-Z model 74041 Serial 49000001-49999999
    1994 616-Z model 74120 Serial 490001-499999 - (@ Toro P220V-I/11104D is wrong)
    1995 616-Z model 74021 Serial 590001-599999
    1995 616-Z model 74120 Serial 590001-599999 - (@ Toro P220V-I/11104D is wrong)
    1996 616-Z model 74021 Serial 690001-699999

    Onan P220V-I/11104A used in
    1991 620-Z model Y1-20OE02 Serial 1000001-1999999

    Onan P220V-I/11104D used in
    1992 620-Z model Y1-20OE03 Serial 2000001-2999999
    1993 620-Z model 74101 Serial 390001-399999
    1994 620-Z model 74101 Serial 490001-499999
    1995 620-Z model 74101 Serial 590001-599999
    1996 620-Z model 74101 Serial 690001-699999

    651 downloads

    Updated

  8. Free

    Engine Onan T-260G SM #492-4212.pdf

    Service manual
    56 pages 3.41MB
    Dater 6/87

    Used in 724-Z

    1989 724-Z model Z1-24OE02

    290 downloads

    Updated

  9. Free

    Engine Onan E125V & E140V SM #492-4714.pdf

    Service manual for vertical shaft engines
    64 pages 3.39MB
    Dated 6/94
     
    Onan E125V-N/10963B used in
    1990 612-Z model Y1-12OE01
     
    Onan E125V-N/10964B used in
    1990 212-5 model 32-12O501
    1990 212-H model 32-12OE01
    1991 212-5 model 32-12O502 Serial 1000001-1999999
    1991 212-5 model 32-12O5A1 Serial 1000001-1999999
    1991 212-5e model R2-12O501 Serial 1000001-1999999
    1991 212-H model 32-12OEA1 Serial 1000001-1999999
    1991 212-H model 32-12OE02 Serial 1000001-1999999
    1991 212-He model R2-12OE01 Serial 1000001-1999999
    1992 212-5 model 32-12O503 Serial 2000001-2999999
    1992 212-5e model R2-12O502 Serial 2000001-2999999
    1992 212-H model 32-12OE03 Serial 2000001-2999999
    1992 212-He model R2-12OE02 Serial 2000001-2999999
     
    Onan E125V-N/11102B used in
    1991 612-Z model Y1-12OE02 Serial 1000001-1999999
     
    Onan E140V-N/10964B used in
    1991 244-5 model 22-14O501 Serial 1000001-1999999
    1991 244-H model 22-14OE01 Serial 1000001-1999999
    1992 244-5 model 22-14O502 Serial 2000001-2999999
    1992 244-H model 22-14OE02 Serial 2000001-2999999
     
    Onan E140V-N/11207C used in
    1993 244-5 model 72040 Serial 3900001-3999999
    1993 244-5 model 72060 Serial 3900001-3999999
    1993 244-H model 72041 Serial 3900001-3999999

    1,150 downloads

    Updated

  10. Free

    Onan service manual written for JD with useful info

    This is an Onan Service Manual written for John Deere that has much useful information, pictures, and diagrams pertaining to both JD and Wheel Horse
     
    224 pages 3.4MB
     
    B43E
    B43G
    B48G
    P218G
    P220G
    T260

    444 downloads

    Updated

  11. Free

    Engine Onan P216 P218 P220 IPL.pdf

    IPL
    Includes spec number options
    85 pages 1.10MB
    Dated 6/94

    1,364 downloads

    Updated

  12. Free

    Engine Onan Ignition.pdf

    Condenser listed by Standard Motor Products or Blue Streak

    426 downloads

    Updated

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